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Offset Printing Explained:
This is the most commonly used method of printing where an image on a plate is “offset” onto rubber blanket cylinders which, in turn, transfers the image to a sheet of paper. The process is based on making the printing image ink receptive and water repellent, while the non-printing areas are rendered water receptive and ink repellent. Offset presses may have more than one printing unit, with each delivering a different color. They come in a range of sizes and can accommodate single sheets as well as rolls of paper.
Thermography Explained:
Similar to engraving in appearance, thermography involves applying powder to a slow-drying ink. After the excess powder is vacuumed away, heat is applied. The curing of the ink and powder causes it to swell, creating a raised impression. Thermography costs less than engraving and is often used on business cards and stationary. The process is not appropriate for printing halftones or large areas of color, which are likely to have a pitted or mottled appearance.
Foil Stamping Explained:
Paper is stamped with a hot die that presses a thin plastic film carrying colored pigment against the paper. Plastic film comes in more than two hundred colors, including pearlized effects and metallics, as well as clear foil stamps that mimic the look of a varnish. Because the process can render a completely opaque image, foil stamping is often used to apply a light-colored image against a dark-colored paper. In addition to applications on any paper that can withstand heat, foil stamping is also suitable for pens and pencils, cloth book covers, vinyl binders, toys, and other nonpaper applications. When foil stamping is combined with embossing, it’s called foil embossing. The process involves applying foil first and then the emboss.
Screen Printing Explained:
A squeegee is pulled across a silk screen to which a stencil has been applied, forcing the ink onto the surface of the paper or substrate. More labor intensive than offset, screen printing is used for printing on surfaces not accommodated on an offest press, such as fabric, industrial papers, acrylic and metal. The process can be done by hand or machine. Halftone screens need to be coarse, ranging from 65 to 85lpi. Often used for printing signage, bottled garments and other unusual shapes and surfaces.